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Tips and Tricks


  1. Cold Weather
  2. Tips to Increase Range
  3. Charging Tips



Cold Weather

Ensure your buses are prepared for inclement weather, especially in temperatures below 30° to avoid turtle mode* and conserve battery life.

If a vehicle has been parked for an extended period in cold weather, always check to be sure all wheels are rolling free (brakes are not frozen) when starting out. Always clean accumulated ice and snow from brake linkage.



Winter pre-trip routine

Screenshot 2024-05-27 191614

  • Unplug the bus from the charger

 

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  • Turn the bus on completely, including cabin heaters

 

Screenshot 2024-05-27 191915

  • Plug the bus back into the charger

 

  • Let the bus warm up for 10-15 minutes


    Screenshot 2024-05-27 192449
  • Unplug the charger and start the route

 

*Turtle mode: Drive power is restricted. Typical causes for this condition include the high-voltage batteries not being sufficiently charged or being at its operating temperature limit, such as in very cold outdoor temperatures. 


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Tips to Increase Range

To increase the range of the bus

Regenerative braking 

During regenerative braking, the drive motor converts the momentum of the moving vehicle into electrical energy, which is stored in the high-voltage batteries

  • Applying the bus brake pedal will reduce the amount of regenerative braking energy that is recovered. When safe to do so, use the regenerative braking function to recover energy. This will extend the total vehicle range

Do not use the deceleration effect of regenerative braking as a distance control system. Always be ready to brake and stay a safe distance away from the vehicle in front

 

Screenshot 2024-05-27 193148

  • Use the RTARDR switch to turn “ON / OFF” regenerative braking

 

 

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  • Selects level or regenerative braking strength

    • Lowest level of regenerative braking

    • Moderate level of regenerative braking

    • Highest level of regenerative braking


      Screenshot 2024-05-27 193533

  • The selected mode will be identified in green on the cluster

 

Regenerative braking can be limited if the battery state of charge is high, or if the battery is cold. System will not allow HV batteries to be overcharged.


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Charging Tips

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Charge port

  1. Charging plug
  2. Release button 
  3. Emergency charging plug release cable 
  4. Charge interface button

 

LED Codes

Screenshot 2024-05-28 155306

Blue - Charging plug successfully connected and unlocked OR charging plug is ready to be removed

Screenshot 2024-05-28 160407 Green flashing - Charging in progress
Screenshot 2024-05-28 154513 Yellow - Charging plug is connected but charger is not active Screenshot 2024-05-28 160528 Green - Charging is complete. Charge interface button needs to be pressed to unlatch
Screenshot 2024-05-28 155005 Yellow flashing - The vehicle is not ready to charge. The parking brake must be set and the transmission must be in Neutral (N) Screenshot 2024-05-28 160652 Purple flashing - Discharging in progress (if equipped)
Screenshot 2024-05-28 155620 White - Charging communication in progress Screenshot 2024-05-28 160749 Purple - Discharge complete (if equipped)
Screenshot 2024-05-28 160139 Green pulsing - Low power charge mode is active to sustain High-Voltage auxiliaries (if equipped) Screenshot 2024-05-28 160845 Red - A bus or charger error has been detected

 

Start a charging session

The bus must be stationary, in Neutral (N), and have the parking brake set to enable charging. 

  • Park the vehicle so the charge port is within reach of the charging cable, switch the vehicle OFF, and set the parking brake
  • Ensure that the 12V disconnect switch is in the ON position. The disconnect switch must be in the ON position in order to charge the batteries
  • Open the access door to the charge port
  • Insert the charging handle straight into the vehicle charge port. An audible click should be heard when the charging plug is fully engaged
  • The LED light around the charge interface button will illuminate BLUE to indicate the charger to vehicle connection is secure
  • Blinking GREEN indicates charging is in progress.  Solid GREEN indicates charging is complete

 

Why isn’t the bus charging when the charger is plugged in? 

If the charging process was not started, do the following:

 
Screenshot 2024-05-28 162946Screenshot 2024-05-28 163332
  • Press the release button (2) and insert the charging plug completely into the charge port. If the charging plug is heavy, lift the plug in the charge port slightly so that it will lock into position. An audible click should be heard when the charging plug is fully engaged


  • The LED light around the charge interface button will illuminate BLUE to indicate the charge to vehicle connection is secure


  • The vehicle and charger will begin the interface process, which can take up to 60 seconds to complete

    Screenshot 2024-05-28 162946
  • The LED indicator on the button will begin to flash GREEN. The speed of the flashing indicates the vehicle State of Charge (SOC). As the vehicle approaches a full charge, the frequency of the flashing slows. When fully charged, the LED stays on solid GREEN

 

End a charging session

Screenshot 2024-05-28 163332
 
  • Push the charge interface button located in the charge port area to cancel the charger to vehicle interface. After 15 to 60 seconds the LED indicator around the button will turn BLUE
Screenshot 2024-05-28 162418
  • Push the button (1) on the charging handle and remove the charger handle from the charge port.  Place charger handle back on charging stand and move charging cord out of the way of people and vehicles

End the charging process before disconnecting the vehicle charging plug from the charge port. An ongoing charging process can be ended at any time by following the process above and removing the charging plug

 

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For additional details on IC buses, please refer to the IC Bus Operations and Maintenance Manual